PAI Uncured Powder — 140 Mesh

RENU™ PAI UNC-MP140 is a 140-mesh polyamide-imide powder in the uncured (pre-cure) state. In the uncured condition, PAI is processable at lower temperatures and exhibits higher green strength for compression molding of complex near-net-shape parts. After molding, a staged post-cure cycle completes the imidization reaction, developing the full suite of PAI’s exceptional mechanical, thermal, and tribological properties. This grade is the preferred form for producing custom-shaped PAI compression molded components. Properties listed below reflect fully post-cured values.

PHYSICAL PROPERTIES

Property

Value / Range

Polymer Type

Polyamide-imide (PAI) — Uncured

Grade

Uncured (pre-imidized)

RENU™ Code

RENU™ PAI UNC-MP140

Color

Light amber (pre-cure); darkens to dark amber upon full cure

Mesh Size

140 mesh (≤ 105 µm)

Bulk Density (loose)

0.30–0.45 g/cm³

Specific Gravity (fully cured)

1.40 g/cm³

Storage Requirement

Cool, dry, sealed container — limited shelf life at room temp

 

THERMAL PROPERTIES

Property

Value

Tg (fully cured)

275°C (527°F)

Continuous Use Temp (fully cured)

260°C (500°F)

Cure Onset Temperature

150–175°C

Full Cure Temperature (recommended)

232–260°C for 16–48 hours

 

MECHANICAL PROPERTIES

Property

Value (SI)

Value (Imperial)

Tensile Strength (fully cured)

152 MPa

22,000 psi

Flexural Strength (fully cured)

220 MPa

31,900 psi

Compressive Strength (fully cured)

172 MPa

24,900 psi

Izod Impact (Notched, cured)

144 J/m

2.7 ft-lb/in

 

CHEMICAL RESISTANCE

Agent / Environment

Resistance Rating

See TDS-013

Chemical resistance profile identical to cured PAI — see TDS-013 for full data

 

ELECTRICAL PROPERTIES

Property

Value

Volume Resistivity (cured)

2 × 10¹⁵ Ω·cm

Dielectric Strength (cured)

560 kV/m

 

TYPICAL APPLICATIONS

Note: RENU™ recycled powders are suitable for non-critical industrial, electronics, automotive, and commercial applications. They are NOT recommended for safety-critical aerospace structures or life-sustaining medical devices.

Application Area

Specific Uses

Compression Molding (Near-Net-Shape)

Primary application — uncured PAI provides excellent moldability for complex geometries

Custom-Profile Seals

Gaskets, seals, and rings molded to specific profiles before cure

High-Performance Bearings

Bearing blanks molded to near-net shape, then machined after full cure

 

PACKAGING & AVAILABILITY

Format

Details

Box (Standard)

Up to 25 kg (55 lbs) per box — double-wall corrugated with poly liner

Drum (Bulk)

68 kg (150 lbs) bulk drums — fiber or plastic drum with sealed poly liner

Custom Packaging

Available on request for larger volumes — contact PolyClean for details

Labeling

Each container labeled with: RENU™ product code, mesh size, lot number, and date of manufacture

 

Processing Notes

IMPORTANT: Uncured PAI has limited shelf life — store refrigerated (4°C) in sealed container to maximize storage stability.

Post-cure schedule: 150°C / 2 hr → 177°C / 2 hr → 204°C / 2 hr → 232°C / 16–48 hr.

Parts must be machined after full cure for dimensional precision.

Do not attempt to melt-process uncured PAI — compression molding only.

 

DISCLAIMER

The technical data contained in this document has not been produced by PolyClean Technologies through its own independent testing and measurements. This information has been assembled from publicly available data published by original polymer manufacturers and industry reference sources. PolyClean Technologies makes no warranties, expressed or implied, regarding the accuracy or completeness of this information.

 

Customers are solely responsible for verifying that this material is suitable for their specific application. PolyClean Technologies shall not be liable for any damages resulting from the use of this information or from the use of its products in any application. This data is intended for general guidance only.

 

RENU™ recycled materials are produced from post-industrial clean scrap and are appropriate for non-critical industrial, commercial, electronics, and general-purpose applications. They are not recommended or warranted for use in flight-critical aerospace structures, implantable medical devices, or other life-safety applications without thorough independent testing and qualification by the end user.