PAI Uncured Powder — Custom Mesh

RENU™ PAI UNC-MP### is the custom-mesh version of uncured PAI powder, available across the 20–170
mesh range. Improved moldability of uncured material combined with a customer-specified PSD enables
complex near-net-shape parts in sizes not achievable with standard 140-mesh cuts. Requires post-cure to
achieve full PAI properties.
Available Mesh Sizes
Mesh Size Max Particle (μm) Typical Use
20 Mesh ≤ 850 μm Thermal spray, rotomolding, heavy coatings
40 Mesh ≤ 425 μm Flame spray, fluidized-bed coating
60 Mesh ≤ 250 μm Plasma spray, coarse compression molding
80 Mesh ≤ 180 μm Fluidized-bed, general compression molding
100 Mesh ≤ 150 μm Standard powder coating
120 Mesh ≤ 125 μm Precision powder coating
140 Mesh ≤ 105 μm Standard stock — SLS, compression molding
170 Mesh ≤ 90 μm Fine SLS, precision electrical applications
Physical Properties
Polymer Type Polyamide-Imide (PAI) — Uncured
RENU™ Code RENU™ PAI UNC-MP### (### = mesh)
Available Mesh Range 20 to 170 mesh
Color Light brown
Bulk Density (loose) 0.40–0.80 g/cm³ (varies with mesh)
Apparent Density 1.42 g/cm³
Processing Requires post-cure cycle (200°C / 2–4 hours typical)
Thermal Properties
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-016
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 2
RENU™ PAI UNC-MP### — Rev 1.0 | Issued: April 2026
Glass Transition Temperature (Tg,
cured) 280°C (536°F)
Continuous Use Temperature (cured) 260°C (500°F)
Mechanical Properties
Property SI Units US Units
Tensile Strength (cured) 185 MPa 26,800 psi
Flexural Strength (cured) 240 MPa 34,800 psi
Compressive Strength (cured) 230 MPa 33,400 psi
Electrical Properties
Dielectric Strength (cured) 24 kV/mm
Volume Resistivity (cured) 10¹⁵ Ω·cm
Chemical Resistance
Medium Resistance Notes
Weak Acids Good resistance Dilute acids
Weak Bases Good resistance Avoid strong caustics
Organic Solvents Excellent resistance Most common solvents
Hydrocarbons / Fuels Excellent resistance Including aromatics
Water / Steam Fair resistance Slight hydrolysis at high
temp
Water Absorption (24h) ~ 0.3% Moderate moisture uptake
Recommended Applications
▪ Large-part compression molding with complex geometry
▪ Heavy-duty wear components requiring cure (coarse mesh)
▪ Precision near-net-shape parts (fine mesh)
▪ Specialty components requiring uncured processing window
Packaging Options
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-016
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 3
RENU™ PAI UNC-MP### — Rev 1.0 | Issued: April 2026
Package Type Size Typical Use
Corrugated Box Up to 55 lbs (25 kg) Sample & trial quantities
Bulk Drum 150 lbs (68 kg) standard Standard production runs
Custom As specified Large-volume OEM orders
Processing & Handling Notes
▪ ⚠ Requires thermal post-cure for full properties.
▪ Contact PolyClean for processing guidance.
▪ See TDS-014 for cured property values.
Disclaimer: The information in this technical data sheet was not produced by PolyClean Technologies’ testing and measurements but
was assembled from information readily available from different suppliers of this polymer. This information is being provided for easy
reference and general guidance; customers are advised to verify any information which is critical to their applications and determine
whether or not our products are suitable for their intended use.
Trademark Notice: Where trade names appear (e.g., Victrex™ PEEK is a registered trademark of Victrex plc; ULTEM™ is a registered
trademark of SABIC; Torlon™ is a registered trademark of Solvay Specialty Polymers; Radel™ is a registered trademark of Solvay),
they are referenced for identification purposes only. PolyClean Technologies is not affiliated with, endorsed by, or a licensee of any
original polymer manufacturer. For full reference: www.polycleantech.com/trademark-reference

PAI Virgin Powder — Custom Mesh

RENU™ PAI VIR-MP### is the custom-mesh version of virgin (fully cured) PAI powder. Available across the
20–170 mesh range for applications requiring non-standard particle size distributions — large-part
compression molding, coarse thermal spray, or fine-precision molded parts. Properties match TDS-013; the
specified variable is particle size.
Available Mesh Sizes
Mesh Size Max Particle (μm) Typical Use
20 Mesh ≤ 850 μm Thermal spray, rotomolding, heavy coatings
40 Mesh ≤ 425 μm Flame spray, fluidized-bed coating
60 Mesh ≤ 250 μm Plasma spray, coarse compression molding
80 Mesh ≤ 180 μm Fluidized-bed, general compression molding
100 Mesh ≤ 150 μm Standard powder coating
120 Mesh ≤ 125 μm Precision powder coating
140 Mesh ≤ 105 μm Standard stock — SLS, compression molding
170 Mesh ≤ 90 μm Fine SLS, precision electrical applications
Physical Properties
Polymer Type Polyamide-Imide (PAI) — Virgin / Fully Cured
RENU™ Code RENU™ PAI VIR-MP### (### = mesh)
Available Mesh Range 20 to 170 mesh
Color Brown to dark brown
Bulk Density (loose) 0.40–0.80 g/cm³ (varies with mesh)
Apparent Density 1.42 g/cm³
Thermal Properties
Glass Transition Temperature (Tg) 280°C (536°F)
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-015
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 2
RENU™ PAI VIR-MP### — Rev 1.0 | Issued: April 2026
Continuous Use Temperature 260°C (500°F)
Short-Term Use Temperature 310°C (590°F)
Mechanical Properties
Property SI Units US Units
Tensile Strength 185 MPa 26,800 psi
Flexural Strength 240 MPa 34,800 psi
Compressive Strength 230 MPa 33,400 psi
Electrical Properties
Dielectric Strength 24 kV/mm
Volume Resistivity 10¹⁵ Ω·cm
Chemical Resistance
Medium Resistance Notes
Weak Acids Good resistance Dilute acids
Weak Bases Good resistance Avoid strong caustics
Organic Solvents Excellent resistance Most common solvents
Hydrocarbons / Fuels Excellent resistance Including aromatics
Water / Steam Fair resistance Slight hydrolysis at high
temp
Water Absorption (24h) ~ 0.3% Moderate moisture uptake
Recommended Applications
▪ Large-part compression molding (coarse mesh 20–40)
▪ Heavy-duty bearing/wear components (mid mesh 60–100)
▪ Precision molded parts (fine mesh 120–170)
▪ Specialty high-temperature structural components
▪ Custom PSD for R&D; development
Packaging Options
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-015
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 3
RENU™ PAI VIR-MP### — Rev 1.0 | Issued: April 2026
Package Type Size Typical Use
Corrugated Box Up to 55 lbs (25 kg) Sample & trial quantities
Bulk Drum 150 lbs (68 kg) standard Standard production runs
Custom As specified Large-volume OEM orders
Processing & Handling Notes
▪ Specify mesh on PO.
▪ See TDS-013 for full property data.
▪ Virgin grade — no post-cure required.
Disclaimer: The information in this technical data sheet was not produced by PolyClean Technologies’ testing and measurements but
was assembled from information readily available from different suppliers of this polymer. This information is being provided for easy
reference and general guidance; customers are advised to verify any information which is critical to their applications and determine
whether or not our products are suitable for their intended use.
Trademark Notice: Where trade names appear (e.g., Victrex™ PEEK is a registered trademark of Victrex plc; ULTEM™ is a registered
trademark of SABIC; Torlon™ is a registered trademark of Solvay Specialty Polymers; Radel™ is a registered trademark of Solvay),
they are referenced for identification purposes only. PolyClean Technologies is not affiliated with, endorsed by, or a licensee of any
original polymer manufacturer. For full reference: www.polycleantech.com/trademark-reference

PAI Uncured Powder — 140 Mesh

RENU™ PAI UNC-MP140 is a 140-mesh polyamide-imide powder in the uncured (pre-cure) state. In the uncured condition, PAI is processable at lower temperatures and exhibits higher green strength for compression molding of complex near-net-shape parts. After molding, a staged post-cure cycle completes the imidization reaction, developing the full suite of PAI’s exceptional mechanical, thermal, and tribological properties. This grade is the preferred form for producing custom-shaped PAI compression molded components. Properties listed below reflect fully post-cured values.

PHYSICAL PROPERTIES

Property

Value / Range

Polymer Type

Polyamide-imide (PAI) — Uncured

Grade

Uncured (pre-imidized)

RENU™ Code

RENU™ PAI UNC-MP140

Color

Light amber (pre-cure); darkens to dark amber upon full cure

Mesh Size

140 mesh (≤ 105 µm)

Bulk Density (loose)

0.30–0.45 g/cm³

Specific Gravity (fully cured)

1.40 g/cm³

Storage Requirement

Cool, dry, sealed container — limited shelf life at room temp

 

THERMAL PROPERTIES

Property

Value

Tg (fully cured)

275°C (527°F)

Continuous Use Temp (fully cured)

260°C (500°F)

Cure Onset Temperature

150–175°C

Full Cure Temperature (recommended)

232–260°C for 16–48 hours

 

MECHANICAL PROPERTIES

Property

Value (SI)

Value (Imperial)

Tensile Strength (fully cured)

152 MPa

22,000 psi

Flexural Strength (fully cured)

220 MPa

31,900 psi

Compressive Strength (fully cured)

172 MPa

24,900 psi

Izod Impact (Notched, cured)

144 J/m

2.7 ft-lb/in

 

CHEMICAL RESISTANCE

Agent / Environment

Resistance Rating

See TDS-013

Chemical resistance profile identical to cured PAI — see TDS-013 for full data

 

ELECTRICAL PROPERTIES

Property

Value

Volume Resistivity (cured)

2 × 10¹⁵ Ω·cm

Dielectric Strength (cured)

560 kV/m

 

TYPICAL APPLICATIONS

Note: RENU™ recycled powders are suitable for non-critical industrial, electronics, automotive, and commercial applications. They are NOT recommended for safety-critical aerospace structures or life-sustaining medical devices.

Application Area

Specific Uses

Compression Molding (Near-Net-Shape)

Primary application — uncured PAI provides excellent moldability for complex geometries

Custom-Profile Seals

Gaskets, seals, and rings molded to specific profiles before cure

High-Performance Bearings

Bearing blanks molded to near-net shape, then machined after full cure

 

PACKAGING & AVAILABILITY

Format

Details

Box (Standard)

Up to 25 kg (55 lbs) per box — double-wall corrugated with poly liner

Drum (Bulk)

68 kg (150 lbs) bulk drums — fiber or plastic drum with sealed poly liner

Custom Packaging

Available on request for larger volumes — contact PolyClean for details

Labeling

Each container labeled with: RENU™ product code, mesh size, lot number, and date of manufacture

 

Processing Notes

IMPORTANT: Uncured PAI has limited shelf life — store refrigerated (4°C) in sealed container to maximize storage stability.

Post-cure schedule: 150°C / 2 hr → 177°C / 2 hr → 204°C / 2 hr → 232°C / 16–48 hr.

Parts must be machined after full cure for dimensional precision.

Do not attempt to melt-process uncured PAI — compression molding only.

 

DISCLAIMER

The technical data contained in this document has not been produced by PolyClean Technologies through its own independent testing and measurements. This information has been assembled from publicly available data published by original polymer manufacturers and industry reference sources. PolyClean Technologies makes no warranties, expressed or implied, regarding the accuracy or completeness of this information.

 

Customers are solely responsible for verifying that this material is suitable for their specific application. PolyClean Technologies shall not be liable for any damages resulting from the use of this information or from the use of its products in any application. This data is intended for general guidance only.

 

RENU™ recycled materials are produced from post-industrial clean scrap and are appropriate for non-critical industrial, commercial, electronics, and general-purpose applications. They are not recommended or warranted for use in flight-critical aerospace structures, implantable medical devices, or other life-safety applications without thorough independent testing and qualification by the end user.

PAI Virgin Powder — 140 Mesh

RENU™ PAI VIR-MP140 is a precision-milled, fully cured polyamide-imide (PAI) powder produced from virgin-grade feedstock. Polyamide-imide represents one of the highest-performance thermoplastic engineering materials available, combining exceptional mechanical strength at elevated temperatures, outstanding wear resistance, low coefficient of friction, and excellent chemical resistance. PAI retains meaningful structural properties at continuous service temperatures up to 260°C and short-term exposures approaching 300°C. The 140-mesh grade is suited for compression molding of high-performance seals, bearings, and structural components in aerospace, semiconductor, and heavy industrial applications.

PHYSICAL PROPERTIES

Property

Value / Range

Polymer Type

Polyamide-imide (PAI) — Fully Cured

Grade

Virgin

RENU™ Code

RENU™ PAI VIR-MP140

Color

Amber / dark tan (natural)

Mesh Size

140 mesh (≤ 105 µm)

Bulk Density (loose)

0.35–0.50 g/cm³

Specific Gravity

1.40 g/cm³

Moisture Content

< 0.1% (as-shipped)

 

THERMAL PROPERTIES

Property

Value

Glass Transition Temperature (Tg)

275°C (527°F)

Continuous Use Temperature

260°C (500°F)

Short-Term Peak Temperature

295°C (563°F)

Thermal Conductivity

0.26 W/m·K

CTE

31 × 10⁻⁶ /°C (one of the lowest among unfilled polymers)

Heat Deflection Temperature (1.8 MPa)

278°C (532°F)

 

MECHANICAL PROPERTIES

Property

Value (SI)

Value (Imperial)

Tensile Strength

152 MPa

22,000 psi

Tensile Modulus

4,500 MPa

653,000 psi

Elongation at Break

12%

12%

Flexural Strength

220 MPa

31,900 psi

Flexural Modulus

4,800 MPa

696,000 psi

Compressive Strength

172 MPa

24,900 psi

Izod Impact (Notched)

144 J/m

2.7 ft-lb/in

Hardness

Rockwell E75

Rockwell M125

PV Limit (dry)

0.25 MPa·m/s

53,000 psi·fpm

 

CHEMICAL RESISTANCE

Agent / Environment

Resistance Rating

Fuels & Lubricants

Excellent

Aliphatic Hydrocarbons

Excellent

Aromatic Hydrocarbons

Excellent

Halogenated Solvents

Excellent

Dilute Acids

Good

Strong Acids

Limited

Alkalis (dilute)

Good

Strong Alkalis / Steam

Limited — imide linkage susceptible to hydrolysis at elevated temps

Water Absorption (24 hr)

0.33%

 

ELECTRICAL PROPERTIES

Property

Value

Volume Resistivity

2 × 10¹⁵ Ω·cm

Dielectric Strength

560 kV/m

Dielectric Constant (1 MHz)

4.2

 

TYPICAL APPLICATIONS

Note: RENU™ recycled powders are suitable for non-critical industrial, electronics, automotive, and commercial applications. They are NOT recommended for safety-critical aerospace structures or life-sustaining medical devices.

Application Area

Specific Uses

Precision Bearings & Bushings

Highest PV-rated unfilled polymer — ideal for high-load, high-speed bearing applications

Seals & Piston Rings

Compressor seals, piston rings, and valve seats in demanding gas/fluid processing equipment

Non-Critical Aerospace (structural)

Brackets, spacers, thrust washers, and bearing races in high-temperature structural applications

Semiconductor Equipment

Wafer handling, process chamber components requiring ultra-high temperature resistance and dimensional stability

Oil & Gas Downhole

Seals, packers, and structural components in extreme downhole environments

Non-Critical Medical Devices

Sterilizable structural components for non-implantable surgical instruments and equipment

 

PACKAGING & AVAILABILITY

Format

Details

Box (Standard)

Up to 25 kg (55 lbs) per box — double-wall corrugated with poly liner

Drum (Bulk)

68 kg (150 lbs) bulk drums — fiber or plastic drum with sealed poly liner

Custom Packaging

Available on request for larger volumes — contact PolyClean for details

Labeling

Each container labeled with: RENU™ product code, mesh size, lot number, and date of manufacture

 

Processing Notes

PAI is highly hygroscopic — dry at 120°C for 16–24 hours before processing; 177°C for 4 hours for critical parts.

Cured PAI cannot be melt-processed conventionally — intended for compression molding and press-and-sinter.

Post-cure at 232–260°C recommended for 16–48 hours to achieve maximum mechanical properties in molded parts.

PAI has one of the highest strength-to-weight ratios of any unfilled engineering thermoplastic.

 

DISCLAIMER

The technical data contained in this document has not been produced by PolyClean Technologies through its own independent testing and measurements. This information has been assembled from publicly available data published by original polymer manufacturers and industry reference sources. PolyClean Technologies makes no warranties, expressed or implied, regarding the accuracy or completeness of this information.

 

Customers are solely responsible for verifying that this material is suitable for their specific application. PolyClean Technologies shall not be liable for any damages resulting from the use of this information or from the use of its products in any application. This data is intended for general guidance only.

 

RENU™ recycled materials are produced from post-industrial clean scrap and are appropriate for non-critical industrial, commercial, electronics, and general-purpose applications. They are not recommended or warranted for use in flight-critical aerospace structures, implantable medical devices, or other life-safety applications without thorough independent testing and qualification by the end user.