RENU™ PAI UNC-MP### is the custom-mesh version of uncured PAI powder, available across the 20–170
mesh range. Improved moldability of uncured material combined with a customer-specified PSD enables
complex near-net-shape parts in sizes not achievable with standard 140-mesh cuts. Requires post-cure to
achieve full PAI properties.
Available Mesh Sizes
Mesh Size Max Particle (μm) Typical Use
20 Mesh ≤ 850 μm Thermal spray, rotomolding, heavy coatings
40 Mesh ≤ 425 μm Flame spray, fluidized-bed coating
60 Mesh ≤ 250 μm Plasma spray, coarse compression molding
80 Mesh ≤ 180 μm Fluidized-bed, general compression molding
100 Mesh ≤ 150 μm Standard powder coating
120 Mesh ≤ 125 μm Precision powder coating
140 Mesh ≤ 105 μm Standard stock — SLS, compression molding
170 Mesh ≤ 90 μm Fine SLS, precision electrical applications
Physical Properties
Polymer Type Polyamide-Imide (PAI) — Uncured
RENU™ Code RENU™ PAI UNC-MP### (### = mesh)
Available Mesh Range 20 to 170 mesh
Color Light brown
Bulk Density (loose) 0.40–0.80 g/cm³ (varies with mesh)
Apparent Density 1.42 g/cm³
Processing Requires post-cure cycle (200°C / 2–4 hours typical)
Thermal Properties
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-016
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 2
RENU™ PAI UNC-MP### — Rev 1.0 | Issued: April 2026
Glass Transition Temperature (Tg,
cured) 280°C (536°F)
Continuous Use Temperature (cured) 260°C (500°F)
Mechanical Properties
Property SI Units US Units
Tensile Strength (cured) 185 MPa 26,800 psi
Flexural Strength (cured) 240 MPa 34,800 psi
Compressive Strength (cured) 230 MPa 33,400 psi
Electrical Properties
Dielectric Strength (cured) 24 kV/mm
Volume Resistivity (cured) 10¹⁵ Ω·cm
Chemical Resistance
Medium Resistance Notes
Weak Acids Good resistance Dilute acids
Weak Bases Good resistance Avoid strong caustics
Organic Solvents Excellent resistance Most common solvents
Hydrocarbons / Fuels Excellent resistance Including aromatics
Water / Steam Fair resistance Slight hydrolysis at high
temp
Water Absorption (24h) ~ 0.3% Moderate moisture uptake
Recommended Applications
▪ Large-part compression molding with complex geometry
▪ Heavy-duty wear components requiring cure (coarse mesh)
▪ Precision near-net-shape parts (fine mesh)
▪ Specialty components requiring uncured processing window
Packaging Options
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-016
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 3
RENU™ PAI UNC-MP### — Rev 1.0 | Issued: April 2026
Package Type Size Typical Use
Corrugated Box Up to 55 lbs (25 kg) Sample & trial quantities
Bulk Drum 150 lbs (68 kg) standard Standard production runs
Custom As specified Large-volume OEM orders
Processing & Handling Notes
▪ ⚠ Requires thermal post-cure for full properties.
▪ Contact PolyClean for processing guidance.
▪ See TDS-014 for cured property values.
Disclaimer: The information in this technical data sheet was not produced by PolyClean Technologies’ testing and measurements but
was assembled from information readily available from different suppliers of this polymer. This information is being provided for easy
reference and general guidance; customers are advised to verify any information which is critical to their applications and determine
whether or not our products are suitable for their intended use.
Trademark Notice: Where trade names appear (e.g., Victrex™ PEEK is a registered trademark of Victrex plc; ULTEM™ is a registered
trademark of SABIC; Torlon™ is a registered trademark of Solvay Specialty Polymers; Radel™ is a registered trademark of Solvay),
they are referenced for identification purposes only. PolyClean Technologies is not affiliated with, endorsed by, or a licensee of any
original polymer manufacturer. For full reference: www.polycleantech.com/trademark-reference
RENU™ PAI VIR-MP### is the custom-mesh version of virgin (fully cured) PAI powder. Available across the
20–170 mesh range for applications requiring non-standard particle size distributions — large-part
compression molding, coarse thermal spray, or fine-precision molded parts. Properties match TDS-013; the
specified variable is particle size.
Available Mesh Sizes
Mesh Size Max Particle (μm) Typical Use
20 Mesh ≤ 850 μm Thermal spray, rotomolding, heavy coatings
40 Mesh ≤ 425 μm Flame spray, fluidized-bed coating
60 Mesh ≤ 250 μm Plasma spray, coarse compression molding
80 Mesh ≤ 180 μm Fluidized-bed, general compression molding
100 Mesh ≤ 150 μm Standard powder coating
120 Mesh ≤ 125 μm Precision powder coating
140 Mesh ≤ 105 μm Standard stock — SLS, compression molding
170 Mesh ≤ 90 μm Fine SLS, precision electrical applications
Physical Properties
Polymer Type Polyamide-Imide (PAI) — Virgin / Fully Cured
RENU™ Code RENU™ PAI VIR-MP### (### = mesh)
Available Mesh Range 20 to 170 mesh
Color Brown to dark brown
Bulk Density (loose) 0.40–0.80 g/cm³ (varies with mesh)
Apparent Density 1.42 g/cm³
Thermal Properties
Glass Transition Temperature (Tg) 280°C (536°F)
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-015
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 2
RENU™ PAI VIR-MP### — Rev 1.0 | Issued: April 2026
Continuous Use Temperature 260°C (500°F)
Short-Term Use Temperature 310°C (590°F)
Mechanical Properties
Property SI Units US Units
Tensile Strength 185 MPa 26,800 psi
Flexural Strength 240 MPa 34,800 psi
Compressive Strength 230 MPa 33,400 psi
Electrical Properties
Dielectric Strength 24 kV/mm
Volume Resistivity 10¹⁵ Ω·cm
Chemical Resistance
Medium Resistance Notes
Weak Acids Good resistance Dilute acids
Weak Bases Good resistance Avoid strong caustics
Organic Solvents Excellent resistance Most common solvents
Hydrocarbons / Fuels Excellent resistance Including aromatics
Water / Steam Fair resistance Slight hydrolysis at high
temp
Water Absorption (24h) ~ 0.3% Moderate moisture uptake
Recommended Applications
▪ Large-part compression molding (coarse mesh 20–40)
▪ Heavy-duty bearing/wear components (mid mesh 60–100)
▪ Precision molded parts (fine mesh 120–170)
▪ Specialty high-temperature structural components
▪ Custom PSD for R&D; development
Packaging Options
PolyClean Technologies, Inc.
Recycled High-Performance Polymer Powders
TDS-015
Technical Data Sheet
PolyClean Technologies, Inc. | 4709 Highway 36 South, #12, Rosenberg, TX 77471 USA
Phone: (832) 595-9660 | Email: info@polycleantech.com | Web: www.polycleantech.com Page 3
RENU™ PAI VIR-MP### — Rev 1.0 | Issued: April 2026
Package Type Size Typical Use
Corrugated Box Up to 55 lbs (25 kg) Sample & trial quantities
Bulk Drum 150 lbs (68 kg) standard Standard production runs
Custom As specified Large-volume OEM orders
Processing & Handling Notes
▪ Specify mesh on PO.
▪ See TDS-013 for full property data.
▪ Virgin grade — no post-cure required.
Disclaimer: The information in this technical data sheet was not produced by PolyClean Technologies’ testing and measurements but
was assembled from information readily available from different suppliers of this polymer. This information is being provided for easy
reference and general guidance; customers are advised to verify any information which is critical to their applications and determine
whether or not our products are suitable for their intended use.
Trademark Notice: Where trade names appear (e.g., Victrex™ PEEK is a registered trademark of Victrex plc; ULTEM™ is a registered
trademark of SABIC; Torlon™ is a registered trademark of Solvay Specialty Polymers; Radel™ is a registered trademark of Solvay),
they are referenced for identification purposes only. PolyClean Technologies is not affiliated with, endorsed by, or a licensee of any
original polymer manufacturer. For full reference: www.polycleantech.com/trademark-reference
RENU™ PAI UNC-MP140 is a 140-mesh polyamide-imide powder in the uncured (pre-cure) state. In the uncured condition, PAI is processable at lower temperatures and exhibits higher green strength for compression molding of complex near-net-shape parts. After molding, a staged post-cure cycle completes the imidization reaction, developing the full suite of PAI’s exceptional mechanical, thermal, and tribological properties. This grade is the preferred form for producing custom-shaped PAI compression molded components. Properties listed below reflect fully post-cured values.
PHYSICAL PROPERTIES
Property | Value / Range |
Polymer Type | Polyamide-imide (PAI) — Uncured |
Grade | Uncured (pre-imidized) |
RENU™ Code | RENU™ PAI UNC-MP140 |
Color | Light amber (pre-cure); darkens to dark amber upon full cure |
Mesh Size | 140 mesh (≤ 105 µm) |
Bulk Density (loose) | 0.30–0.45 g/cm³ |
Specific Gravity (fully cured) | 1.40 g/cm³ |
Storage Requirement | Cool, dry, sealed container — limited shelf life at room temp |
THERMAL PROPERTIES
Property | Value |
Tg (fully cured) | 275°C (527°F) |
Continuous Use Temp (fully cured) | 260°C (500°F) |
Cure Onset Temperature | 150–175°C |
Full Cure Temperature (recommended) | 232–260°C for 16–48 hours |
MECHANICAL PROPERTIES
Property | Value (SI) | Value (Imperial) |
Tensile Strength (fully cured) | 152 MPa | 22,000 psi |
Flexural Strength (fully cured) | 220 MPa | 31,900 psi |
Compressive Strength (fully cured) | 172 MPa | 24,900 psi |
Izod Impact (Notched, cured) | 144 J/m | 2.7 ft-lb/in |
CHEMICAL RESISTANCE
Agent / Environment | Resistance Rating |
See TDS-013 | Chemical resistance profile identical to cured PAI — see TDS-013 for full data |
ELECTRICAL PROPERTIES
Property | Value |
Volume Resistivity (cured) | 2 × 10¹⁵ Ω·cm |
Dielectric Strength (cured) | 560 kV/m |
TYPICAL APPLICATIONS
Note: RENU™ recycled powders are suitable for non-critical industrial, electronics, automotive, and commercial applications. They are NOT recommended for safety-critical aerospace structures or life-sustaining medical devices.
Application Area | Specific Uses |
Compression Molding (Near-Net-Shape) | Primary application — uncured PAI provides excellent moldability for complex geometries |
Custom-Profile Seals | Gaskets, seals, and rings molded to specific profiles before cure |
High-Performance Bearings | Bearing blanks molded to near-net shape, then machined after full cure |
PACKAGING & AVAILABILITY
Format | Details |
Box (Standard) | Up to 25 kg (55 lbs) per box — double-wall corrugated with poly liner |
Drum (Bulk) | 68 kg (150 lbs) bulk drums — fiber or plastic drum with sealed poly liner |
Custom Packaging | Available on request for larger volumes — contact PolyClean for details |
Labeling | Each container labeled with: RENU™ product code, mesh size, lot number, and date of manufacture |
Processing Notes IMPORTANT: Uncured PAI has limited shelf life — store refrigerated (4°C) in sealed container to maximize storage stability. Post-cure schedule: 150°C / 2 hr → 177°C / 2 hr → 204°C / 2 hr → 232°C / 16–48 hr. Parts must be machined after full cure for dimensional precision. Do not attempt to melt-process uncured PAI — compression molding only. |
DISCLAIMER The technical data contained in this document has not been produced by PolyClean Technologies through its own independent testing and measurements. This information has been assembled from publicly available data published by original polymer manufacturers and industry reference sources. PolyClean Technologies makes no warranties, expressed or implied, regarding the accuracy or completeness of this information. Customers are solely responsible for verifying that this material is suitable for their specific application. PolyClean Technologies shall not be liable for any damages resulting from the use of this information or from the use of its products in any application. This data is intended for general guidance only. RENU™ recycled materials are produced from post-industrial clean scrap and are appropriate for non-critical industrial, commercial, electronics, and general-purpose applications. They are not recommended or warranted for use in flight-critical aerospace structures, implantable medical devices, or other life-safety applications without thorough independent testing and qualification by the end user. |
RENU™ PAI VIR-MP140 is a precision-milled, fully cured polyamide-imide (PAI) powder produced from virgin-grade feedstock. Polyamide-imide represents one of the highest-performance thermoplastic engineering materials available, combining exceptional mechanical strength at elevated temperatures, outstanding wear resistance, low coefficient of friction, and excellent chemical resistance. PAI retains meaningful structural properties at continuous service temperatures up to 260°C and short-term exposures approaching 300°C. The 140-mesh grade is suited for compression molding of high-performance seals, bearings, and structural components in aerospace, semiconductor, and heavy industrial applications.
PHYSICAL PROPERTIES
Property | Value / Range |
Polymer Type | Polyamide-imide (PAI) — Fully Cured |
Grade | Virgin |
RENU™ Code | RENU™ PAI VIR-MP140 |
Color | Amber / dark tan (natural) |
Mesh Size | 140 mesh (≤ 105 µm) |
Bulk Density (loose) | 0.35–0.50 g/cm³ |
Specific Gravity | 1.40 g/cm³ |
Moisture Content | < 0.1% (as-shipped) |
THERMAL PROPERTIES
Property | Value |
Glass Transition Temperature (Tg) | 275°C (527°F) |
Continuous Use Temperature | 260°C (500°F) |
Short-Term Peak Temperature | 295°C (563°F) |
Thermal Conductivity | 0.26 W/m·K |
CTE | 31 × 10⁻⁶ /°C (one of the lowest among unfilled polymers) |
Heat Deflection Temperature (1.8 MPa) | 278°C (532°F) |
MECHANICAL PROPERTIES
Property | Value (SI) | Value (Imperial) |
Tensile Strength | 152 MPa | 22,000 psi |
Tensile Modulus | 4,500 MPa | 653,000 psi |
Elongation at Break | 12% | 12% |
Flexural Strength | 220 MPa | 31,900 psi |
Flexural Modulus | 4,800 MPa | 696,000 psi |
Compressive Strength | 172 MPa | 24,900 psi |
Izod Impact (Notched) | 144 J/m | 2.7 ft-lb/in |
Hardness | Rockwell E75 | Rockwell M125 |
PV Limit (dry) | 0.25 MPa·m/s | 53,000 psi·fpm |
CHEMICAL RESISTANCE
Agent / Environment | Resistance Rating |
Fuels & Lubricants | Excellent |
Aliphatic Hydrocarbons | Excellent |
Aromatic Hydrocarbons | Excellent |
Halogenated Solvents | Excellent |
Dilute Acids | Good |
Strong Acids | Limited |
Alkalis (dilute) | Good |
Strong Alkalis / Steam | Limited — imide linkage susceptible to hydrolysis at elevated temps |
Water Absorption (24 hr) | 0.33% |
ELECTRICAL PROPERTIES
Property | Value |
Volume Resistivity | 2 × 10¹⁵ Ω·cm |
Dielectric Strength | 560 kV/m |
Dielectric Constant (1 MHz) | 4.2 |
TYPICAL APPLICATIONS
Note: RENU™ recycled powders are suitable for non-critical industrial, electronics, automotive, and commercial applications. They are NOT recommended for safety-critical aerospace structures or life-sustaining medical devices.
Application Area | Specific Uses |
Precision Bearings & Bushings | Highest PV-rated unfilled polymer — ideal for high-load, high-speed bearing applications |
Seals & Piston Rings | Compressor seals, piston rings, and valve seats in demanding gas/fluid processing equipment |
Non-Critical Aerospace (structural) | Brackets, spacers, thrust washers, and bearing races in high-temperature structural applications |
Semiconductor Equipment | Wafer handling, process chamber components requiring ultra-high temperature resistance and dimensional stability |
Oil & Gas Downhole | Seals, packers, and structural components in extreme downhole environments |
Non-Critical Medical Devices | Sterilizable structural components for non-implantable surgical instruments and equipment |
PACKAGING & AVAILABILITY
Format | Details |
Box (Standard) | Up to 25 kg (55 lbs) per box — double-wall corrugated with poly liner |
Drum (Bulk) | 68 kg (150 lbs) bulk drums — fiber or plastic drum with sealed poly liner |
Custom Packaging | Available on request for larger volumes — contact PolyClean for details |
Labeling | Each container labeled with: RENU™ product code, mesh size, lot number, and date of manufacture |
Processing Notes PAI is highly hygroscopic — dry at 120°C for 16–24 hours before processing; 177°C for 4 hours for critical parts. Cured PAI cannot be melt-processed conventionally — intended for compression molding and press-and-sinter. Post-cure at 232–260°C recommended for 16–48 hours to achieve maximum mechanical properties in molded parts. PAI has one of the highest strength-to-weight ratios of any unfilled engineering thermoplastic. |
DISCLAIMER The technical data contained in this document has not been produced by PolyClean Technologies through its own independent testing and measurements. This information has been assembled from publicly available data published by original polymer manufacturers and industry reference sources. PolyClean Technologies makes no warranties, expressed or implied, regarding the accuracy or completeness of this information. Customers are solely responsible for verifying that this material is suitable for their specific application. PolyClean Technologies shall not be liable for any damages resulting from the use of this information or from the use of its products in any application. This data is intended for general guidance only. RENU™ recycled materials are produced from post-industrial clean scrap and are appropriate for non-critical industrial, commercial, electronics, and general-purpose applications. They are not recommended or warranted for use in flight-critical aerospace structures, implantable medical devices, or other life-safety applications without thorough independent testing and qualification by the end user. |